Cermet Saw Blade
Cermet saw blade, the short for cermet tipped circular saw blade, is designed for cutting metal of profiles, sheet or bars on stationary and portable cutting machines.
Product Introduction
Cermet Saw Blade - The Ultimate Cutting Tool for Industrial Use
When it comes to industrial cutting tools, nothing beats Cermet Saw Blade. Made from the combination of ceramics and metals, Cermet Saw Blades offer a durability and strength that are unmatched by other cutting tools. These blades are specifically designed to enhance performance and shorten tool life, making them a popular choice among industrial operators.
Cermet Saw Blades are perfect for cutting through a variety of materials, including stainless steel, aluminum alloys, wood, and plastic. Their unique design and structure allow for extreme precision and accuracy, making them ideal for intricate and detailed cuts that require a high degree of accuracy.
One of the top features of Cermet Saw Blades is their strength and durability. The combination of ceramics and metals makes these blades highly resistant to wear and tear, meaning they require minimal maintenance. They can last longer than other cutting tools, even when used in a high-volume production environment.
Cermet Saw Blades are renowned for their ability to cut through hard and dense materials. They can withstand harsh conditions, like extreme heat, cold, or heavy pressure, without breaking or becoming damaged. Operators can be sure that when they are using Cermet Saw Blades, their equipment is up to the task and can handle the toughest of projects.
Another key feature of Cermet Saw Blades is their versatility. They can be used with a variety of cutting machines and tools, including circular saws, band saws and reciprocating saws. They come in a wide range of sizes, diameters, and shapes, making it easier to find the perfect blade for any project.
Product specifications:
• Material: Ceramics + metal• Use: Industrial Cutting Tools
• Size range: Up to 400mm• Thickness range: 1mm to 5mm
Advantages of Cermet Saw Blades:
• Durability – Cermet Saw Blades are highly durable and require minimal maintenance, reducing the maintenance costs for operators.
• Strength –The combination of ceramics and metals makes these blades strong enough to resist wear and breakage in harsh working environments.
• Precision – Cermet Saw Blades are designed to be precise and accurate, allowing for intricate cuts and detailed work.
• Versatility – These blades can be used with a variety of cutting machines and tools, making them a popular choice for industrial operators.
Applications of Cermet Saw Blades:
Cermet Saw Blades can be used in a wide range of industries such as construction, automotive, aerospace and many others. They are ideal for cutting through hard materials like stainless steel and aluminum alloys. Also, they are perfect for cutting plastic materials like PVC and polycarbonate.
Why choose us?
Our company is specialized in the production and supply of Cermet Saw Blades, we have years of experience and excellent expertise in manufacturing. Our products are known to be durable, high-quality, and highly efficient which ensures our customers' satisfaction. We have a strict quality control system in place and we offer competitive prices, making us a popular choice among industrial wholesalers and retailers.
In conclusion, if you want a cutting tool that offers precision, strength, and durability for your industrial use, Cermet Saw Blades are an excellent choice. Our company offers a wide range of Cermet Saw Blades, manufactured with the latest technology and highest quality materials. Let us help you improve your industrial cutting processes, with our exceptional Cermet Saw Blades.
Cermet saw blade, the short for cermet tipped circular saw blade, is designed for cutting metal of profiles, sheet or bars on stationary and portable cutting machines. The cermet saw blade can get more than 2 times of cutting service time thanks to the tips with corrosion resistance and high hardness at elevated temperatures, compared to the regular TCT or HM saw blade.
What is the Cermet?
Cermet recognised as an intermediate material between cemented carbide and ceramic, is a special product obtained through synthesizing ceramic dust, silicon carbides and metal oxides which are resistant to the highest temperatures, such as: chrome, cobalt, nickel, titanium, aluminium and tungsten. Cermet is a material with a hardness between silicon carbide and diamond. It is very resistant to high cutting temperatures and is able to withstand extremely high machining rates. Cermet generates an excellent surface finish on the cut material and an extra-long tool life.
List of cermet tip grades:
P 10 | P 20 | P 30 |
Hardness [HRA] | Hardness [HRA] | Hardness [HRA] |
91.5 | 90.5 | 90.0 |
This grade is a kind of particle tips with excellent wear resistance. The tips are suitable for cutting medium and low carbon steel and alloy steel. | The tips have good chipping resistance and good thermal shock resistance. With strong versatility, the saw blade is suitable for cutting all types of low to medium hardness steel. | The tips have very good chipping resistance, suitable for cutting pipes or tubes of steel with thin wall. |
Applications of cermet saw blade
Due to the tremendous wear resistance to high cutting temperatures and long cutting service time, the cermet tips are widely used to cut various metals with the dry cut saw blades and cold saw blades.
Cermet saw blade: Dry Cut
The cermet teeth provide high heat tolerance and increased hardness for superior wear and life delivering up to 25 times longer life when compared to standard grinding discs. Featuring TCG (Triple Chip Grind) or BW, the cermet dry cut saw blades slice through various metals to produce precise, burr-free cuts with less sparks. A controlled cutting action produces larger chip sizes that generates less dust and airborne contaminates. The ability to cut through both metals and stainless steels offers a one-blade solution for the ultimate metal cutting performance and an unmatched value.
Applications of cermet dry cut saw blade
Ideal For:
Pipes | Lining pipe, gas pipe, ERW pipe, electric cable pipe |
Solid Steel | Middle and low carbon steel, rebar |
Shape Steel | Angle, channel, flat bar, reinforcing bar, bolt, mold |
Light Material | Aluminium sash, curtain rail, race way |
Machine:
• portable machines
• cross-cut saws
• panel and sizing saws
• mitre saws
• table and radial arm saws
• battery-driven saws
• suitable also for so-called DRY-CUTTER machines with reduced speeds such as: JEPSON, RIDGID, ELU, RYOBI.
Features:
◆ Triple Chip Cutting action reduces sparks and the possibility of needing “hot” permits.
◆ Optimized blade design reduces wandering and deflection of metal, creating precise cuts that require virtually no re-work.
◆ Advanced laser cut slits dampen noise and vibration for maximum stability, keeping the blade cool for straight, accurate cuts.
◆ Tri-metal shock resistant brazing allows teeth to withstand extreme impact for maximum durability.
◆ Laser Cut Thin Kerf Design provides less resistance and heat build-up for ease of cut, accuracy and long cutting life in cordless or corded saws.
◆ Circular saw blades create a controlled cutting action resulting in larger chip sizes that generates less dust and airborne contaminates versus standard grinding discs.
◆ Use with a dedicated low RPM metal cutting saw.
◆ Use right tooth count to thickness of material
◆ Use correct cutting speed and let the tool do the work.
Max RPM of cermet tipped dry cut saw blades
Diameter 160-200 mm = 3500-3000 min-1/rpm
Diameter 210-250 mm = 2800-1900 min-1/rpm
Diameter 260-305 mm = 1800-1500 min-1/rpm
Diameter 350-400 mm = 1500-1000 min-1/rpm
Cermet dry cut saw blade: feed rate
Maintaining a proper feed rate is importmant. Feeding too slow causes burning of the material. Feeding too fast can be dangerous and produces a poor dull cut. If you experience burning on one side of the cut you should check and adjust the saw's alignment. Consult your saw owner's manual for alignment instructions.
Cutting efficiency
Cermet circular saw blades have maximum cutting productivity and efficiency.
For example:
Machine: Low-speed metal cutting saw
Saw blade: 355*2.4*25.4*66T
Cutting material: S45C, Φ50
Cutting off time: 10 seconds only for one piece !
Cermet tipped cold saw blade
What is a cold saw blade? Cold saw blade is a general term used to cut metal at room temperature. But the cold saw blades we are talking about are those tipped with cermet tips and mainly used on stationary cutting machines with cutting spray. The cutting feed rate is 15-20 times, even more faster than band saws. So the cermet tipped cold saw blade is an upgrade on the traditional band saw.
Characteristics of tooth type
The tooth shape is special designed and there are alternating grooves at the top of the teeth, which slit the swarf smaller. Thanks for the special tooth geometry and top grooves, when use the cermet tipped cold saw blade, the cutting swarf curling has been greatly improved and the cutting force is reduced, which result in smooth cutting surface and super long cutting service time.
Cutting Material and Machines
Cermet tipped cold saw blades are suitable for cutting of solid steel, thin-walled or thick-walled steel pipes and other steel with various section shape on stationary machines like Amada, Nishijima, Tsune, Kasto, Everising. The metal material can be from mild carbon to high carbon steel and various alloy steel.
Why are we the best supplier of cermet cold saw blades?
① More than 10 years of experience in producing cold saw blades.
② Imported premium quality cermet tips.
③ Full-automatic grinding machines.
④ Perfect ISO9000 quality management.
⑤ Standby stock of regular products and short delivery time.
⑥ Our cold saw blade experts can troubleshoot any issues you may have at any time.
Hot Selling TCT Saw Blades
The cermet tipped dry cut saw blade can be used for cutting of steel bars, steel tubes, steel profiles, stainless steel and non-ferrous metal on stationary or portable cutting machines.
The cold saw blade has been designed for solid steel section cutting and thick wall steel tubes. Due to the special tooth geometry, the cutting swarf curling has been greatly improved and it can get super long cutting lifespan.
This type of saw blade has been designed for thin wall steel tube cutting. By increasing the number of cermet teeth, the cold saw blade lets the cutting surface and service life be greatly improved. The tube cutting is so easy.
Thanks for the advanced technology of TCT plus PVD coating, the special designed saw blade can greatly improve the swarf sticking to the teeth, which leads to longer cutting life time.
The blade is used for cutting steel tubes and profiles on line. Due to the special PVD coating, the flying saw blades have more heat resistant and wear resistance at high temperature when cutting.
Two or three saw blades work together. The orbital blades rotate around the steel pipe when cutting, so that the saw blades with small outer diameter can cut the pipe with large outer diameter.
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